Figure 1: Extend layout lines from the gridded patterns for the upper and lower sides to the edges of the wood panel with an adjustable T-bevel gauge. Set the slotted jig carefully into position over the spline dado so the dado reference lines are evenly spaced inside the jigs slot. Clamp the jig down securely.

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front to back. At this point, you can start assembling the project by clamping the back wood chair that turns into a ladder between the upper sides. Position the back piece about 2 inches below the top ends of the upper sides and center it,

Double-check your accuracy before turning on the router these dadoes must match their counterparts on the other workpieces. After cutting the dadoes, scout woodworking projects bookcase make a couple of short filler pieces from 1/2-in.-thick scrap to fit the dado slots. This way, you can register each pair of upper and lower side pieces for template-routing the parts to.

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Stick the pairs together with double-sided tape. Next, head to your router table and template-rout the upper and lower side pieces to match one another (see Figure 7). Depending on the grain pattern of the wood you are using for this project, you may need to switch from a flush-trim bit with the bearing on.

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Figure 5: Transfer the spline and step dado locations from the first upper and lower side pieces to your tracings for the second set of matching parts. Adjust your T-bevel gauge to the angles of the dadoes on the first workpieces, and transfer these angles to the second set of workpieces. Draw layout lines for.

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Then slip the first and third steps into their dadoes, clamp the parts temporarily, and mark any overhang where the steps protrude past the sides (see Figure 11). Tilt your table saw blade to match these angles it should be about 20 degrees and trim the steps to final width. While youre at it, the.

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(outside diameter) guide collar for your router. The collar should slide easily but not loosely from one end of the jig to the other. Prepare for routing the dadoes by drawing reference lines to extend the dadoes on the pattern out to both edges of the panel. This will help in setting the slot-cutting jig.

Plan your routing process carefully before you begin. Figure 7: Template-rout the grouped pairs of side pieces so the part shapes match. Use piloted flush-trim and pattern bits as needed, in order to rout the parts with the grain and avoid tearout. Separate the upper and lower sides after routing them. Now, cut two 1/4-in.-thick.

Then reset the cutting depth and make a second pass to deepen the spline dado to 1/4 in. (see Figure 2). Figure 2: Clamp your slotted jig over the grid, aligned with each of the spline and step layouts, and rout the 1/4-in.-deep dadoes. The slot provides a straight track for the routers guide collar.

now go ahead and cut out the upper and lower sides. Figure 3: After drilling the corners of the inside cutouts round, use a jigsaw for wood chair that turns into a ladder the curved cuts (see Figure 4)). Saw to the waste side good woodworking projects on video of the layout lines. Cut away the rest of the waste with your jigsaw.remember to rout clockwise for the inside cutouts and counterclockwise for the outer edges to avoid making climb cuts (see Figure 8)). Roundover bit chucked in a handheld wood chair that turns into a ladder router or at the router table. Figure 8: Ease the edges of the side pieces with a 1/4-in. Roundover bit.

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Cut the step dadoes 1/4-in. deep to match the spline dado. Once the dadoes are cut, head to your drill press to drill out the curved corners of the cutout shapes in the side pieces. Use 3/4- and 1-in.-dia. Forstner bits for this process. Drilling out these corners will make the jigsawing process easier. When.

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The back edges of the first and third steps need to be bullnosed in order to fit into the curved ends of the dadoes in the side pieces. This is easy to do with a couple of passes against a 3/8-in.-radius roundover bit in the router table (see Figure 10). Figure 10: The back edges.

Again, leave a little waste material next to the layout lines. Smooth all of the saw cuts up to the pattern lines using an oscillating spindle sander or sanding drums in a drill press. For the broad curves, use a large-diameter drum instead of a smaller one to help reduce ripples while you sand the.

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Then step over to your drill press to drill the ends of the handle cutout on the chair back with plans for furniture 21 a 1-dia. Forstner bit. Hold this workpiece against a clamped fence when drilling these two holes to keep them in perfect alignment. Cut out the waste piece in between to open up the handle shape.

Drive a -in. flathead wood screw into each of these holes to attach the back (see Figure 12). Figure 12: Clamp the chair back between the upper sides, trace its location and use these references for drilling the necessary screw pilot holes. Drive -in. screws into deep counterbores to secure the parts. Add the third step next. Spread glue in the dadoes before slipping the step into place and driving screws through the upper sides to secure it (see Figure 13). Then fas.
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if there are any loose edges between the sheets of paper building furniture plans to build in your pattern, tape them securely with clear, wide packing tape. Lay it down on one of your panels and wood chair that turns into a ladder roll it smooth. Apply spray-mount glue to the back of your taped-up pattern for the upper and lower side pieces.


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